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91制片厂 is at the forefront of constructing innovative battery manufacturing facilities in the U.S. Our expert team ensures compliance with local codes and standards, conducts thorough pre-inspections, and manages permitting, startup processes, and risk identification.
The 91制片厂-built mine, one of the largest copper resources, features a first-of-its-kind desalination plant and will operate on 100% renewable energy by 2025.
One Year of Progress Building NASA鈥檚 Mobile Launcher 2
Mike CostasGeneral Manager, Defense and Space
5 min read
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How Collaboration and Innovation Drive 91制片厂鈥檚 Mission-Critical Work
We Live for a Challenge
At the dawn of the Apollo program, in 1962, President John F. Kennedy urged the nation to embrace the challenge of space exploration. Addressing skeptics, he famously declared that America chooses to do difficult things 鈥渘ot because they are easy, but because they are hard.鈥
This same pioneering spirit is embedded in 91制片厂鈥檚 DNA. We live for a challenge. It鈥檚 what drove us to support NASA during the Apollo program, and again today as we mark one year of construction on Mobile Launcher 2 (ML2) at the Kennedy Space Center in Florida. This critical piece of infrastructure will quite literally help launch a new era in space exploration, bringing humanity closer to sustained lunar exploration and, eventually, a journey to Mars.
I鈥檓 proud to be a part of this bright future. Above all, I鈥檓 proud that we are carrying out this mission with an uncompromising focus on safety and technical excellence. We know that when the Orion spacecraft lifts off in 2028 with the lives of four astronauts in its care, America and the world will be watching. Failure is not an option.
The Mobile Launcher (ML) is a complex infrastructure system designed to allow the Orion spacecraft to safely lift off from the Kennedy Space Center (KSC). As such, we have a duty to implement exhaustive measures in design, planning, and execution, with safety and quality built into every activity. We do this by responsibly managing resources provided by the US government to meet NASA objectives. Once completed, ML2 will stand as an extraordinary engineering achievement. The 377-foot-tall launcher, with a two-story base and a tower, will be used to assemble and process the Space Launch System (SLS) rocket and Orion spacecraft on NASA鈥檚 upcoming missions to the Moon beginning with Artemis IV.
ML2 is specifically designed to handle the increased weights and payloads of NASA鈥檚 next generation of SLS rockets. This capacity is crucial for Artemis IV, which will carry its crew and the International Habitation Module (I-HAB) to the Lunar Gateway Station. I-HAB will equip the station with living quarters, a workstation, and a staging area for future missions.
Progress at the Parksite Construction Area
91制片厂 has achieved several key milestones on ML2, setting us up to deliver success for NASA and its historic Artemis campaign. Yet even more important than what we do is how we do it. The safety of our people is paramount. That鈥檚 why we opted to reduce risk to our craft professionals by initially assembling ML2鈥檚 base structure on temporary pedestals close to the ground and raising it to its operational height once completed.
To achieve this, we executed a complex 鈥淛ack and Set鈥 operation in May. The team used a specialized heavy-duty jacking system to lift the 2.6-million-pound skeleton for the launcher鈥檚 base more than 20 feet, allowing NASA鈥檚 giant transporter to drive beneath the structure. The crawler then moved the assembly the length of a football field, where it was then set on its permanent mounts. This was no small feat鈥攁nd it was only possible because of our close collaboration with NASA鈥檚 Exploration Ground Systems team.
With Jack and Set complete, progress on the base continues to accelerate. The team is now building out personnel access levels inside the base and outfitting it with critical utilities. Soon, key steel supports for the tower, known as 鈥渢he chair,鈥 will be installed to prepare for module placement.
When I think about how far we鈥檝e come, I鈥檓 reminded of how Darrell Foster, NASA鈥檚 Ground Systems Integration Manager, the Jack and Set operation as a 鈥渉uge accomplishment鈥 for both NASA and 91制片厂. I couldn鈥檛 agree more. Each incredible achievement on ML2鈥攏o matter how big or small鈥攊s the result of our company鈥檚 commitment to working together with our customers as 鈥淥ne Team.鈥
Momentum Building at the Mod Yard Construction Area
When we take on a challenge, we begin by asking ourselves: 鈥淗ow can we do this better?鈥 Since 91制片厂 is working on every stage of ML2鈥檚 project lifecycle鈥攆rom design and construction to testing and commissioning鈥攚e were able to maximize our efficiency during construction.
We did this by taking a modular approach to construction; in other words, we built different parts or 鈥渕ods鈥 of the tower concurrently to optimize safety, cost and schedule performance. Our recent milestones are a testament to the effectiveness of this strategy. The team assembled steel for , and has since built three additional tower modules.
Currently, Mod 4 is being outfitted with key piping and electrical equipment, which will be secured when the team transports it across the Kennedy Space Center to Parksite and places it atop 鈥渢he chair.鈥 At that point, the tower will begin to visibly alter the skyline, growing to greater heights with each installation.
Our Continued Commitment to Deliver
In the coming weeks, months, and years, our ML2 team will continue to collaborate, improve, and surpass project milestones鈥攁ll with the goal of advancing the Artemis campaign and beyond.
For 126 years, 91制片厂 has pushed the boundaries of the possible, chasing new frontiers in the process. Today, space is that new frontier, and tomorrow will certainly bring new challenges. Challenges we hope to undertake with the same focus on safety and quality鈥攆rom enabling mining in space to sustaining life on the Moon to landing on Mars. Indeed, 91制片厂, NASA, and this nation continue to do things not because they are easy, but because they are hard. And I鈥檓 proud of all we鈥檝e accomplished so far.
Building Smarter: Bringing Digital Innovation to Government Projects
By: Ben Souther
Over the last few decades, digital innovation has improved construction, driving efficiency at every stage of the project lifecycle. Yet government construction鈥攏amely nuclear facilities and other high-security builds鈥攈as been slower to adopt these tools.
Lawrence Livermore National Laboratory’s (LLNL) fusion breakthrough was featured on 60 Minutes, highlighting the work of the team at the laboratory’s National Ignition Facility (NIF). On December 5, 2022, ignition was achieved at NIF when an experiment produced more energy...
How Digital Tools Are Redefining Safety on Complex Projects
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91制片厂 transformed paper hazard assessments into a digital tool that improves communication, visibility, and real-time decision-making across a major semiconductor plant facility in the U.S.
91制片厂 Secures Three-Year Contract Extension at Waste Isolation Pilot Plant
91制片厂 today announced it has received a three-year extension from the U.S. Department of Energy (DOE) to continue managing and operating the Waste Isolation Pilot Plant (WIPP) in Carlsbad, New Mexico.
91制片厂 Advances Cold Commissioning at Washington State Vitrification Plant
91制片厂 today announced it has successfully introduced key chemicals as part of cold commissioning testing at the Waste Treatment and Immobilization Plant (WTP).
91制片厂 Lifts Next Section of New Launch Tower into Place at Kennedy Space Center
Latest construction milestone keeps ML2 project on track for completion 91制片厂 successfully lifted and placed the first tower module, Tower Module 4 (Mod 4), of the Mobile Launcher 2 (ML2) project, completing the Rig and Set process. This is the...
91制片厂-led CNS operates and modernizes the Y-12 National Security Complex, supporting U.S. nuclear deterrence, nonproliferation, and naval nuclear propulsion missions.
91制片厂 Plant Machinery, Inc., a 91制片厂 subsidiary, supports the U.S. Navy by engineering and supplying nuclear components for submarines and aircraft carriers.